24 Hour Running Fully Continuous Waste Plastic Recycling To Fuel Oil Production Line
Jinzhen's waste tyre pyrolysis machine can turn many kinds into fuel oil and carbon black, such as waste plastics, waste tyres, waste rubber, medical waste and oil sludge. Pyrolysis machines are used in waste management, recycling, and renewable energy industries.
1. The Raw Material For Pyrolysis Machine
Input raw material : waste tyre ,rubber , plastic , pp, pe , ps , abs etc.Output product : Pyrolysis oil , carbon black , and steel wire , syngas.
Capacity : 10kg , 750kg , 4ton , 5ton , 10ton , 15ton, 30ton , 50ton. support customization.
| NO. | Raw material | Note |
| 1 | Waste tyre | Steel tyre ,Nylon tyre ,Bick tyre |
| 2 | Waste plastic | PE,PVC,Waste washed mixture plastic from waste Paper Factory,PMMA |
| 3 | Waste rubber | Shoes Soles,Cable Skin |
| | Municiple Solid Waste | City household garbage recycling |
| 4 | waste oil sludge | |
2. Pyrolysis plant specification
| Capacity | 1 ton, 5 ton, 6ton, 8 ton, 10 ton, 15 ton, 20 ton, 30 ton |
| Operating pressure | Constant pressure |
| Machine type | Batch type & continuous type |
| Reactor rotate speed | 0.4 turn/ minute |
| Space for machine | 30-40m width , 10m width |
| Noise | <75DB |
| Power consumption | 20 KW per hour |
| Pyrolysis reactor size | 2800MM*6600MM (10 ton) |
| Certificates | ISO, CE |
3.The available fuel for pyrolysis processing
| NO. | Fuel |
| 1 | Oil(fuel oil, tyre oil, heavy oil etc..) |
| 2 | Natural gas |
| 3 | Coal |
| 4 | Firewood |
| 5 | Carbon black pelle |
4. End product percentage and useage( Example : raw material is tyre)
| Output Products | Application |
| Fuel Oil
(40%-55%) | 1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories,
steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in
trucks, tractors, etc. |
| Carbon Black(30%-35%) | Make it to pellet or briquette as heating material. |
| Steel Wire (10%-15%) | It's easy to sell to scrap metal dealers. |
| Flammable Gas (8%-10%) | 1. Recycled into the furnace to heat reactor instead of coal/wood/oil/natural gas.
2. Storage the exceed gas to restart the next batch. |
5. advantage and main technical characteristics of Pyrolysis machine
1.The material of the reactor is Q345R/Q245R boiler plate with 16/18mm thickness. The rollers are engineered underfeeding port and oil outlet port which are external to the heating area to bring perfect rotating balance and longer service life.
2. Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
3. Vacuum device makes the reactor work under ordinary pressure or negative pressure.
4. Temperature monitoring and Pressure gauge to monitor the pressure. If the pressure goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5. The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by a powerful ceramic packing dust removal device, then can be released into the air through the chimney.
6. Carbon black will be discharged out in sealed condition to avoid pollution.
6.Machine 3D drawing flow chart and working processing
Operation process of waste plastic pyrolysis plant
First, the raw materials are put into the reactor, and then seal the feeding in door, later start the machine and the reactor will be rotating and heated by coal, natural gas, wood or electricity. When the temperature reaches the degree of 250 to 280, we will get the crude oil, the oil steam will be continuous produced until the temperature reaches 350-460°C; oil steam will flow through oil gas separator, light component will enter the condensers and meanwhile the heavy oil will be discharged automatically into in heavy oil tank. The liquefied part will be condensed as crude oil, and the part which cannot be liquefied will be transferred by the water seal back to the burning chamber to be reused as heating material
1.The size for the equipment :
Device itself covers an area of 300 square meters (25 meters long / 12 m wide), and covers an area of raw materials, end products piled up, simply rest area, office area and workers need about 600-800 square meters.
2.Operation personnel quantity:
Artificial feeding: need 3-4 workers
3.Quarantee:
Overall quality assurance two years (except wearing parts under normal operation, free maintenance), life-long maintenance. Host the Q245R boiler steel plate, can bear high temperature 700 ℃.
7.Picture Of Waste Tyre Pyrolysis Machine
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24 Hour Running Fully Continuous Waste Plastic Recycling To Fuel Oil Production Line Images
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